HD-TC PROFILE & PIPE FIBER LASER
Laser tube cutting is specifically designed for businesses that care about high qualite profile and tube cutting. Full automatic Loading and Unloading requires less effort and time save for the operator. Easy use, maintenance and service has been achieved by the high technology of Fiber Lasers. Rack & Pinion and Linear Motor Motion technologies allows us achieve 3G acceleration. Globally recognized efficient components used in DURMA Fiber Lasers add value to your company. We always strive to serve quality, performance and efficiency to our clients.
Profile-Pipe Cutting Fiber Laser today, tomorrow and forever with you.
Laser tube cutting is specifically designed for businesses that care about high quality tube ( max Diameter 170 mm ) and profile ( max Square 120 mm and Rectangle 100 x 150 mm ) cutting. Using a laser cutting power of up to 3 kW, pipes and profile materials of thicknesses from 0.8 mm to 8 mm are cut. Full automatic Loading and Unloading requires less effort and time save for the operator.
The moving axes operate via maintenance-free, dynamic and high-performance AC servo motors. Suction system is used to vacuum the dust generated during laser cutting to the dust collection filter. Automatic pipe and profile loading system is designed in accordance with the principle of reducing the material preparation time and automatic pipe and profile unloading system to collect the cut materials without stopping the machine. Thanks to the compact layout of the machine, all pipe and
profile loading / cutting / unloading actions are performed with less space and less processing.
HD-TC Lasers make differences with speed, high quality components, efficiency and industrial design.
Low Operating Costs
Low energy consumption
Low cost per component
Optimised focal distance for all thickness values
Maintenance free operation
Compact design, fast installation
Rigid body structure, high durability
Laser Cutting Head
The ProCutter offers a complete solution for the laser-based fusion cutting of thin and medium material thickness in the wavelenght range around 1μm. In flame cutting, greater material thicknesses can also be processed while maintaining high standards of quality. The potential of the cutting head is optimally converted into productivity, especially in the case of flatbed and pipe cutting machines, where innovative technologies are combined with proven concepts, providing the best possible performance, range of flexibility and degree of reliability.
Auto Loading System
Profiles taken from bundle one by one to the chain, system moves the profile up and grippers clamps the profile and move it to the chuck axis and chuck holds the profile.
Measuring Profile Length
With servo motor on it measures profile length and send the data to the system.
Tube Transfer System
Tube transfer system ensures that tubes are taken to cutting line with right position.
Hydraulic Profile Holder
It can hold variety of profiles by 4 clamps working independently as 2+2. Adjust hydraulic pressure
automatically according to profile material thickness.
Chain Transfer System
Chain transfer system is used with the princible of loading stainless steel aluminium brass etc. tubes without stratching.
Allows faster cutting process with its high dynamic performance. Laser head with automatic focusing eliminates time loss in the preparation phase before cutting.
Automatic Loading Gripper System
Tubes which come from loading unit are transfered to cutting zone and centered automaticly.
Profile Support system
4 pieces support arms with servo motors obtain the loading to be the same level with hydraulic chuck. As hydraulic chuck move forward the profile at X1 axis, supports arms close down one by one to open the front of hydraulic chuck.
Spatter Protection System
The Spatter Protection system is used to prevent the slag coming out at the cutting edge from sticking to the opposite surface of the profile. The burrs adhering to the inner surface of the profile disrupt both the cutting quality and cause some cleaning of the inner surface of the work pieces. All these problems can be prevented by Spatter Protection system.
Automatic Unloading System
Unloading unit support mechnanism height controlled by servo motor and keep supporting profile during cutting.
- 4 m and 6 m options.
- Front and back side options.
- Unloading table can remove the cut tubes by taking out of cabin with its in-out movement.
Seam Detection Sensor
The Seam Detection sensor attached to the HDTC machines detects the stitched surface when the pipe
is loaded on the machine and provides the ability to rotate the operator’s cut holes at any angle.
Centering System with Laser Sensors
With the newly added laser sensor centering option added to the HDTC machines, it is possible to control the size and irregular structure of the profile during cutting or before cutting with the help of sensors to ensure that the internal contours to be cut are at the.
|Tube-Cutting Technical Specifications|
|Max Diameter (mm)||Ø170|
|Max Square Tube Dimension(mm)||120×120|
|Max Rectangular Tube Dimension (mm)||150×100|
|Min. Diameter (mm)||Ø20 (Ø12 Option)|
|Max. Tube Lenght (mm)||6500|
|Min. Tube Lenght (for automatic loading)||3000|
|Max. Tube Weight (kg/m)||37,5|
|Max. Material Thickness (mm) (for 2 kW )||8|
|Min. Material Thickness(mm)||0,8|
|Amount of Chuck||1|
|Last Cut Tube Lenght (mm)||185|
|Velocity of Driver Chuck (m/dk.)||90|
|Acceleration of Driver Chuck (m/s²)||10|
|Positioning Accuracy (mm)||±0,05|
|Tube Types||Pipe, Square, Rectangular, Eliptic H, C, U, L|